Ceramsite Sand Rotary Kiln

What is Ceramsite Sand Rotary Kiln?

Ceramsite sand is one kind of sand that mixed by various clay, schist, gangue and other solid waste. It is not a traditional waste but a raw material that can be processed to make thermal insulation materials, sewage water purifiers and so on. Ceramsite sand rotary kiln is such a machine to calcine and produce ceramsite sand with high efficiency. Fote ceramsite sand rotary kiln is equipped with the modern sealing device with advanced technology to prolong kiln liner service life. Besides, it can make use of the waste heat of the secondary inlet air and can realize automatic temperature control, overtemperature alarm.

Fote Rotary Kiln

Applications of Ceramsite Sand Rotary Kiln

Ceramsite sand rotary kiln is also called rotary kiln for ceramsite sand, which can also be widely used for the calcining and production of clay, silt, fly ash, slag, shale, dolomite, kaolin, bauxite, refractory material, cement, limestone, titanium powder, ore powder, activated carbon, coke, alumina, magnesium oxide, zinc oxide, special cement, etc. Finished products can be used in the paper making industry, paint production industry, water treatment, and other fields.

Structural Benefits of Ceramsite Sand Rotary Kiln

FTM ceramsite sand rotary kiln is simply structured and can be stably operated. With advanced technology, this type of rotary kiln is equipped with automatic temperature monitoring device, which can artificially control the temperature change in the kiln. This arrangement results in convenient and flexible production, better calcination effect, strong adaptability to meet the different production needs of different customers.

• The kiln body and important parts of the ceramsite sand rotary kiln are made of high-end materials internationally. Thus, the bearing capacity of the equipment is improved, the wear rate and the replacement rate of the components are reduced, and the service life is prolonged. 
• The heat energy and electricity consumption of the ceramsite sand rotary kiln are less in the process of calcination. In order to make full use of the residual heat of the cylinder wall, a drying sleeve is added to the outer of the firing belt to bake the wet particles and then enter the material into the kiln to have calcined, so that about 10% of the fuel can be saved. This is a great cost-saving.
• The head and tail of the kiln machine are equipped with strong sealing device, which can effectively reduce the dust spillover, avoid the heat loss, and ensure the safe, efficient and stable operation.
• Calcined materials are of high grade. In addition, ceramsite sand rotary kiln can automatically cool the calcined material, so that it can be further processed efficiently and quickly, and save the production time.

Working Principle of Ceramsite Sand Rotary Kiln

Ceramsite sand rotary kiln is composed of the cylinder, bearing, gear wheel, kiln head, and kiln end. The kiln body has a certain inclination to the horizontal line, which is supported by the supporting wheel and is also equipped with gear wheels. The material will be firstly baked and then enter into the cylinder. In the rotary kiln, the material and hot air flow move in the reverse direction. The semi-finished product after being baked is again raised by the kiln tail chute and then flows into the cylinder body to do the S-shaped rolling motion from top to bottom. During this process, it is gradually dried, heated up, and broken into a glass phase. Then it will enter into the cooling zone and be solidified. Last, the finished product flows out from the lower end of the cooling machine. A complete calcine process is finished.

Working Process of Rotary Kiln

Classic Case of Ceramsite Sand Rotary Kiln

In Nepal, FTM ceramsite sand rotary kiln is used in the ceramsite sand production line with a capacity of 10TPH.

Ceramsite Sand Rotary Kiln Manufacturer

Fote Machinery is one of the professional rotary kiln manufacturers in China with an over 40-year history. We have types of ceramsite sand rotary kiln for sale. Our engineers are skilled and willing to offer you free consultation including the ceramsite sand rotary kiln selection and ceramsite sand rotary kiln price.

General Specification